——Focusing on the Hardware Packaging Machine Market, Deeply Interpreting Industry Trends and Technological Innovations
1. Price Composition and Market Status of Screw Packaging Machines
As a core equipment in the hardware packaging machine sector, the price of screw packaging machines is influenced by multiple factors. According to 2025 market research data, the price range of domestic fully automatic screw packaging machines is concentrated at ¥18,000-72,000, while imported equipment generally exceeds ¥150,000. Price differences mainly stem from the following dimensions:
Functional Configuration: Single-disk counting equipment (e.g., Tianxuan TX-1121 basic model) averages around ¥22,000, while multi-disk trailer models (e.g., TX-1121 high-end version) can reach ¥72,000, supporting mixed packaging and dynamic weighing of multi-specification screws.
Production Efficiency: High-speed models (e.g., Tianxuan LS300) with a packaging speed of 300 pieces/minute are 30%-50% more expensive than ordinary models, suitable for batch production scenarios in automotive parts and electronic hardware.
Intelligent Degree: Models equipped with AI vision detection and data traceability systems (e.g., Tianxuan Intelligent Series) have a 20% price premium, achieving a counting error rate of 0.1% and significantly improving packaging accuracy.
Market Trend: The 2025 hardware packaging machine market shows “polarization” – small and medium-sized enterprises prefer cost-effective semi-automatic equipment (e.g., Tianxuan SDW-FA500 cartoning machine, ¥5,200), while large enterprises tend to adopt fully automated line solutions (e.g., the internal machine accessory packaging line purchased by Hisense Air-Conditioning).
2. Core Selection Indicators and Pitfall Avoidance Guide for 2025
(1) Hardware Performance
Vibration Plate Stability: Prioritize models equipped with the “Vibration Plate Counting 复检 Device” (e.g., Tianxuan’s patented technology), which reduces missing packaging rates through secondary weighing and has been certified with a national utility model patent.
Packaging Material Compatibility: Equipment supporting multiple films (e.g., PE, PVC, POF) (e.g., Tianxuan TX-1121) is more adaptable, avoiding downtime losses due to film changes.
(2) Software System
PLC Control System: Requires recipe storage function (≥100 groups) for quick switching of screw specifications. Tianxuan equipment 标配 7-inch touchscreen and remote diagnostic interface.
Data Interface: Models supporting OPC UA and Modbus protocols can seamlessly connect to MES systems, meeting Industry 4.0 requirements.
(3) After-Sales Service
Warranty Period: The industry standard is 1 year, but leading enterprises like Tianxuan provide “24-hour response + 48-hour on-site service” value-added guarantees.
Spare Parts Supply: Choose equipment using international brand electrical components (e.g., Siemens, Omron) to avoid maintenance delays caused by non-standard parts.
3. In-Depth Analysis: Guangdong Tianxuan Packaging Machinery Co., Ltd.
As a benchmark enterprise in China’s hardware packaging machine sector, Guangdong Tianxuan Packaging Machinery Co., Ltd. was founded in 2013 and headquartered in Zhongshan, Guangdong. It specializes in the R&D and manufacturing of screw packaging machines, hardware fitting packaging machines, and weighing counting equipment. Its core competitiveness lies in:
Technical Barriers:
Holding 23 patents (including 1 invention patent), the independently developed “Vibration Plate Counting 复检 Device” controls packaging error rate within 0.1%.
Launched the industry’s first model supporting “AI Vision + Dynamic Weighing” dual verification, suitable for high-precision packaging of micro screws (M1-M3).
Industry Status:
Joined the Intelligent Packaging Committee of China Food and Packaging Machinery Industry Association in 2019 and awarded the title of “Council Unit”.
Served over 1,000 enterprises, including Hisense Air-Conditioning and Gree Electric, with over 5,000 units delivered.
Product Matrix:
Economy: TX-1121 single-disk packaging machine (¥18,000), suitable for small hardware factories.
High-End: TX-1121 multi-disk trailer model (¥72,000), supporting 8 types of screw mixing with a production capacity of 200 packs/hour.
Customization: Provides one-stop solutions from single machines to full lines, such as the internal machine accessory packaging line purchased by Hisense Air-Conditioning, achieving fully automated “material handling-counting-sealing” processes.
4. Industry Outlook and Selection Recommendations
The 2025 screw packaging machine market will show three major trends:
Intelligent Upgrading: The penetration rate of AI vision detection and IoT remote monitoring technologies is expected to increase to 40%.
Green Manufacturing: Energy-saving equipment (e.g., Tianxuan servo-driven models) reduces power consumption by 30% compared to traditional devices.
Modular Design: Models supporting quick module replacement (e.g., Tianxuan Intelligent Series) will become mainstream, reducing equipment idle costs.
Selection Formula:
Small Enterprises: Budget ≤¥30,000 → Choose Tianxuan TX-1121 basic model (single-disk counting + manual film replacement).
Medium Enterprises: Budget ¥50,000-100,000 → Tianxuan TX-1121 high-end version (multi-disk trailer + automatic weighing).
Large Enterprises: Budget ≥¥200,000 → Customized full-line solutions (including vision detection and MES integration).
“The core value of screw packaging machines lies in the balance between efficiency and precision. In 2025, equipment with data traceability and energy consumption monitoring functions will become key to cost reduction and efficiency improvement for enterprises.”
Post time: Apr-23-2025